weld overlay cladding machine
The earliest Inconel® cladding process was hot … Key Plant has wealth of experience supplying the world leaders in the cladding and offshore industry across Europe, North and South America, Asia, Middle East and to date Key Plant has supplied over 180+ installations. A choice of multiple welding floor turntables or tilting positioners can be selected by the customer with various models and capacities available to optimise your specific application and work piece requirements. Horizontal weld overlay / cladding Internal CRA cladding can successfully be carried out by overlay welding. Weld Cladding is a cost effective way to enhance a material's surface properties. Each of the weld overlays range in thickness from approximately 0.05 inches to about 0.1 inches. Ltd. provides Metallurgical weld overlay for surface and subsea critical wellhead equipment such as valves, wellheads, Xmas trees, manifolds, piping components such as pipe, elbow, tee, flanges, nozzles, 3D & 5D bends and Laser cladding services for hard facing and corrosion resistant applications such as oilfield drilling tools, wear parts in various industries and guides & rollers for steel … Two standard models are available, 6m and 12m systems – PCS6 and PCS12 capable of welding up to 12.8m long pipes. For Vertical Valve Cladding option, the system incorporates a Column & Boom Manipulator with Floor Turntable with (option of a 2nd turntable or welding positioner to maximise productivity). Wilhelm (S.E.A) Pte. It is provided with a face plate (rotating table). it is considered to contribute to the wall strength, as permitted in UCL-23(c). Let Apollo be your solution. Key Plant is a global leader in the design and manufacture of welding automation, handling & positioning equipment, robotic welding cells and bespoke turnkey solutions. Weld overlay may also be referred to as cladding, hard facing, weld cladding or weld overlay cladding. CLADDING & WELD OVERLAY Cladding & Weld Overlay provides protection against corrosion andwear for process and pipeline equipment. At PEC we believe that innovation is a journey, not a destination. The system is capable of weld overlay cladding using TIG hotwire to clad various components in a variety of industries with sizes upto 1220mm diameter and 3000kg in weight capacity. All cladding systems are controlled by a fully integrated touch screen PC controller. Weld cladding overlay specialists. Pipe lengths and diameters vary but the Key Plant system can accommodate a pipe range of 150mm upwards normally to a maximum of 600mm diameter welding internally up to 12 meters in length. Cladding Welding Machine. The system provides display values, alarms and system parameters through the Live Welder Display and Editor Functions to automatically, clad multiple and cross bore options. | Global Leader, our innovative welding products and engineering solutions –. Differences Between Cladding and Weld Overlays Weld Overlay vs. Cladding Thickness. Weld clad pipe fabrications can be critical in environments succeptable to a high level of corrosion/erosion where the environmental and commercial impact of system failure is significant. Cladding & Weld Overlay provides protection against corrosion and wear for process and pipeline equipment. The machine functions are controlled via the PC or hand held remote pendant and can be pre-set or adjusted during the welding cycle. The design is based on extensive experience developed in close collaboration with our customers. The horizontally positioned pipes are rotated around their longitudinal axis while the torches with the attached wire feeding devices are mounted at the end … Email us at info@apollomachine.com. and the actions you performed just before this error. The Floor Turntable / Positioner are provided with pre-heat option and anti-backlash gearbox design. More information about this error may be available Key Plant’s Vertical Cladding System is a modular designed turnkey package, including a heavy duty column and boom welding manipulator, fitted with motorised slides, a KP1100 wire feeder and welding torch. Horizontal 0.75KW 3150mm Wear Plate Cladding Welding Machine. During the welding process to melt a material onto the surface of another, and a different material giving added protection on the base material from further wear or corrosive elements. Overlay Welding Machine. Weld overlay can be applied to extend the service life of new parts, or refurbish parts that have corroded or worn surfaces. Laser cladding and weld overlays also result in extremely wear resistant coatings. http://gullco.comThe KAT® Carriage with Weld Indexer combination makes automating the weld overlay or cladding process simple. Weld overlay, also known as hardfacing, weld cladding, or weld overlay cladding, is a process where one or more metals are joined together to improve desirable properties. By navigating around this website you consent to cookies being stored on your device. We Sell, Rent and Lease our innovative welding products and engineering solutions – all over the world. Heavy Duty VCS Vertical Overlay Cladding Welding Machine; Vertical 2000KG 1.1KW Weld Overlay Cladding Machine; Carbon Steel TIG 2000mm 60Hz Wear Resistance Gauging Machine; 750A1500kg 400mm Roller Overlay Welding Machine; Carbon Steel Hardfacing Sugar Roller Overlay Welding Machine; Q235 Alloy Steel 6000mm 2500Kgs Pipe Cladding Machine; Q345 Carbon Steel 28.5Kw 8000mm Tube … However the heavy duty column and boom offers the flexibility for the customer to weld applications both vertical and horizontal with it’s innovative swivel function. Key Plant engineers will install and train the operators onsite. error was encountered while trying to use an ErrorDocument to handle the request. Weld Overlay Clad Pipe: GSW Cladding Division is equipped with technologically advanced, fully automated Horizontal Pipe Clad Machines, capable of applying internal weld overlay from a range of 6” to 60” pipes, and the ability to handle 12 metres random pipe lengths. What are Weld Overlay Cladding Machines? Machines are supplied full loaded with welding equipment and set up ready to weld. They’re heavy-duty machines that are stationary and that can assist you with your project. A motorised tractor unit is provided to handle the welding spools with up to 4 welding wires for inconel and special metals on 2 welding heads for increased production. Laser cladding has a slightly wider range at 0.008 inches to 0.15 inches thick. your request. Inconel-clad fixtures to last longer. Home » Products & Services » Weld Overlay Cladding Systems. Overlay cladding is required for surface protection against corrosion and erosion/corrosion in power boilers and waste heat recovery systems. There are 359 suppliers who sells cladding weld overlay on Alibaba.com, mainly located in Asia. The machine has 750w of power and 35mm/min speed. The PCS is a self-contained modular designed turnkey package, supplied for overlay cladding of internal pipes. Please contact the server administrator at We shall only warrant correct functioning of an installation, machine, Software or the like whose components were not all supplied by ourselves if we provable have undertaken – despite the provision of certain components by the Ordering Party or by third parties – to manufacture the installation (or machine etc.) Online diagnostics, operation, monitoring and technical support through internet access, enables remote maintenance. Motorized Welding Positioners Positioner is having motorized rotation. webmaster@polysoude.cybersco-vt-prod-mut04.cybersrv.net to inform them of the time this error occurred, What Is Weld Overlay Cladding Machine? These might be machined later to polish the interior surface, but with some automated welding techniques this is not necessary. Weld overlay is ideal for products that will be exposed to hostile environments – Pipes, valves, forged fittings and other specialist fabrications all benefit from Weld Overlay. Primarily used in the oil and gas industry, weld overlay cladding provides protection against corrosion and wear of pipelines, valves, flanges and other containment vessels. Please fill the form. Ensure the safe, long term operation of pipelines, valves and flanges with Key Plant Horizontal and Vertical Weld Overlay Cladding Systems. Robotic and CNC Laser cladding leverages advanced high-power laser beams to precision melt metals and apply high performance material coatings. Article (f) of paragraph UCL-11 “ Integral and Weld Metal Overlay Clad Material ” provides the requirements in case the cladding is included in the design calculations, i.e. Machines are supplied full loaded with welding equipment and set up ready to weld. The roll overlaying welding machine has stable performance, simple operation, automated, powerful function, convenient maintenance, advanced technology etc, to improve the reliable guarantee of product quality. 3150mm 0.75KW Overlay Steel Plate Welding Machine. 1,950 cladding weld overlay products are offered for sale by suppliers on Alibaba.com A wide variety of cladding weld overlay options are available to you, such as ce. Single and TwinArc weld cladding machines. Our portfolio includes materials for wear and corrosion resistance, and surface restoration. The chuck can adapt to the entire dimension range. Two Heads Overlay Welding Machine; Pipe Cladding Machine; Roller Welding Machine; Overlaying welding robot; Welding Manipulator; GMAW Weld Overlay; Surfacing flux cored welding wire production line; Laser Cladding Machine; CRA Weld Overlay; Plasma Cutting Machine; Automatic Seam Welder; Hardfacing Machines; Welding Positioner. in the server error log. Cladding and Weld Overlay Materials Each of our cladding and weld overlay products have been designed for a specific weld process with tightly controlled particle size distribution and morphology. This website uses cookies. 20x (e) Roll Bonding Process steps in cold roll bonding Steel body panel Mechanical Cleaning Fig. Additionally, a 500 Internal Server Error Crystals Integrated and advanced welding technologies provides effective welding solutions for: For the welding process, a pulse Tig power source and increased weld deposition is desirable, Key Plant recommend heating the filler wire prior to its introduction into the weld pool and a separate power source offers a HOT WIRE solution as an alternative to the standard cold wire Tig. The VCS standard configuration is capable of weld overlay cladding of components upto 1830mm in diamater, and 15,000kg weight capacity. This can be extended to an entire system, or only to particular areas of interest. Weld overlay can be applied to extend the service life of new parts, or refurbish parts that have corroded or worn surfaces. For Horizontal Pipe Cladding, The Key Plant system includes a Hollow Bore Headstock with clamping device and Adjustable Height Support Idlers to clamp and support the pipe. Weld Overlay Cladding is a process that involves metallurgically bonding a Corrosion Resistant Alloy to the surface of a Base Metal providing it with corrosion resistant property. The Development of Inconel Weld Overlay Cladding. Montgomery Machines weld overlay process provides an efficient and cost effective solution for cladding components used in highly corrosive metal loss environments. Welding Rotators / Turning Rolls Welding Manipulators Welding Positioners Gripper Welding Chucks Headstocks & Tailstocks Pipe Fabrication Equipment Automatic Girth Welders (AGW) Fit Up & Growing Line Systems Welding Floor Turntables Seam Welders Weld Overlay Cladding Systems Project Work / Bespoke Machines Robotic Welding Cells, Home Key Plant North America Products & Services Robotic Welding Rental Equipment Used Equipment In-house Capabilities About Us Our History News & Events Careers Contact Us Request a Quote, Rental Terms & Conditions Sales Terms & Conditions Privacy Policy Cookie Policy Sitemap, Bode Business Park, Ball Haye Green, Leek, Staffordshire, ST13 6BW, United Kingdom, +44 (0)1538 388 388 sales@keyplant.com rental@keyplant.com, 6039 Thomas Road, Houston, TX 77041 United States, +44 (0)1538 388 388 sales@keyplant.com rental@keyplant.com, Key Plant © All rights reserved. We work with our customers to develop a value-added solution that is cost effective and achieves quick and efficient turnaround. The manipulator is fitted with Heavy Duty Motorised Slides with 90 and 180 degree rotation options to attach the welding wire feed unit. All cladding systems are controlled by the KEY 1250 fully integrated touch screen PC controller with HOT WIRE facility. China Weld Overlay Cladding Machine manufacturers - Select 2021 high quality Weld Overlay Cladding Machine products in best price from certified Chinese Machine For Plastic manufacturers, Machine For Metal suppliers, wholesalers and factory on Made-in-China.com Weld overlay is a fusion welding technique used to deposit weld metal on to component to achieve the desired dimensionsor properties replacing lost material or providing a wear or corrosion resistance surface. Stainless Steel Cladding and Weld Overlays / 109 CLAPDING METAL ~.~ I (a) (b) Sintering Fig.3 Bond zone pattern typical of explosion-clad metals. Materials are type 304L stainless steel and medium-carbonsteel. Weld overlay cladding process provides protection for products such as pipes, valves, flanges and specialist fabrications used in any hostile environment. Key Plant specialise in the manufacture of automated TIG welding systems for a variety of solutions including horizontal pipe cladding and vertical valve cladding systems. Weld overlay is a type of cladding. Weld overlay cladding is a method that provides protection for metallic components by welding a coating of corrosion-resistant material to areas at risk of corrosion and wear. One of our welding automation experts will contact you to discuss your cladding system requirements. Like the VCS, the horizontal / vertical cladding system is a modular designed turnkey package, offering the same turntable and positioner options. Weld overlay is a welding process where one or more metals with specific characteristics are applied to a base metal to improve desirable properties or to restore the original dimension of the component. Our CCS is a complete turnkey designed package, mounted on a portable skid-plate, installed and ready to weld within 3-4 hours of delivery at your facility/workshop. You can view the rest of the machine technical parameters below. Automatic Weld Overlay Cladding Machine. The server encountered an internal error or Weld overlay is needed in a number of industry sectors where service conditions require corrosion resistant properties. 0.75KW Steel Plate Welding Machine. These are the equipment or the machines that can help you with the weld clad overlay process. weld overlay cladding manufacturer/supplier, China weld overlay cladding manufacturer & factory list, find qualified Chinese weld overlay cladding manufacturers, suppliers, factories, exporters & wholesalers quickly on Made-in-China.com. Manual chuck (pneumatic is available) is used to clamp the hydraulic cylinders. Weld Overlay: Using essentially the same method as is used to perform surface hardening on heavy equipment, the weld overlay cladding method puts down overlapping weldments on the interior surface of a pipe. misconfiguration and was unable to complete 6500mm Overlay Rotary Cladding Welding Machine For Steel. These developments have made the Inconel cladding process more flexible—allowing more types of pipes and fittings to be lined—and more robust, allowing . TIG cladding solutions for pipes, valves, flanges, plates and other specialist fabrications. 1 Chemical Cleaning Laser cladding is a weld overlay process using a laser the way conventional welding uses an arc. Touch Screen Heavy Duty TIG Gantry Overlay Welding Machine A machine fitted with the TIG er technology will prove its profitability allowing a 20 to 50% drop in operating costs per kilogram of weld metal. Complete control over dilution is provided with a rate of around 12% on the first layer and from 1.5 to 2% from the second layer. When changing hydraulic cylinder of different size, the welding procedure can be easily adjusted and …